Why insulation is necessary ?

To protect personnel

  • To protect personnel form contact injuries and flesh burns when working close to hot pipe and equipment surfaces and very cold surfaces-protection of cold surfaces.

Process security

  • To maintain optimum min/max temperatures for transported or stored media (liquid gaseous),and to prevent corrosion due to high humidity levels/ dew point. also to prevent pipework and equipment from freezing in very low ambient temperatures.

To reduse heat loss for economy.

  • To reduse heat loss or gain and therefore reduce the amount of energy needed to maintain process equilibrium and save cost. optimizing the initial insulation will reduce installation costs and provide maximum energy savings throughout the lifetime of the installation.

To reduse environmental impacts.

  • The use of innovative insulation materials, such as ULTIMATE, and new insulation systerm, such as low amissivity cladding systems, will help to provide maximize potential energy savings and improved environmental protection on industrial equipment.

To increase the sustainability of processes and equipment.

  • The CABSONS technical product range is designed to give optimum thermal conductivity for each application and temprature scale in accordance IS 14164:2008

HOT INSULATION

The Insulation is required for environment temp exceeding this type of insulation comes under hot insulation.

Applications of Hot Insulation

  • Pipilines Carrying steam, hot water, hot oil or entity through pipilines.
  • Blowers, Evaporators, Dryers.
  • Pressure Vessels.
  • Process Tanks.
  • Boilers.

Materials used in Hot Insulation

  • Unbounded mineral wool with handmade mattresses with wire-netting up to 500 degree.
  • Lightly resin bonded (LRB) rockwool mattresses with wire-netting up to 550 degree.
  • Unbounded glass wool with handmade mattresses up to 400 degree.
  • Calcium silicate powder/slabs up to 800 degree.
  • Ceramic fiber blanket up to 1000 degree.

COLD INSULATION

The insulation is required for environment temp below 26 degree this of insulation comes under cold insulation.

FEATURED OF COLD INSULATION

  • Reduce heat loss across the boundary.
  • Maintain process temperature.

APPLICATIONS OF COLD INSULATION

  • Chillers and cold water pipelines.
  • Wine storage tanks.
  • cold storage unit.
  • cold rooms.

Materials used in Cold Insulation

  • Fiber glass wool, flexible foam, nitrile rubber (sheets and tubes), thermocole (sheet & pipe section), polyurethane foam (PUF) sheet and pre formed pipe section.

PUF INSULATION

Rigid polyurethane foam (PUR/PIR) is one of the most efficient, high performance insulation material, enabling very effective energy savings with minimal occupation of space.

FEATURES OF PUF Insulation

  • PUF SLABS in thickness of 15 mm to 275 mm in size of 1m*1m and 1m*0.50m or any customized size.
  • PUF PIPE SECTION for the pipe sizes of 15 NB to 350 NB in various thickness in single and double layer.
  • PUF INSULATED ROOFING PANEL gives higher thermal resistance is to have it insulated through particular roof insulation material. It can give you multiple benefits including applying it over the roof as well as under roof insulation.
  • PUF IN SITU work for the Chemicals Processing Reactors, Liquid Gas Storage tanks, Large diameter pipe sizes, Cavity filling, AHU Panels, Fire Proof Doors, Shipping Containers, etc.
  • PUF PIPE SUPPROT for the pipe size of 15NB to 900NB as per customer drawing and design.PUF PIPE SUPPROT for the pipe size of 15NB to 900NB as per customer drawing and design.

APPLICATION OF PUF INSULATION

  • Utility Systems of chilled water and brine water plants and pipe lines in all most all variant of industries.
  • Refrigeration System of dairy, Pharmaceuticals, Chemicals, Fish and Food processing units..
  • Over Deck Insulation with PUF Sprays on the building Roof Structure.
  • Storage tanks ad pipe lines of Liquid Gas Storage Tanks.
  • Under deck Insulation of Building and roof structured.
  • Gas and Oil sector pipe lines and process Equipment.

ACOUSTICS INSULATION

Acoustics Insulation is ability of building elements or structures to reduce the sound transmission.

APPLICATION OF ACOUSTICS INSULATIONN

  • Sound Insulated Cabin.
  • Radio Recording Room.
  • DJ Hall or Rooms.
  • Walls and Floors.
  • Multiplexer.

MATERIAL USED IN ACOUSTICS INSULATION

  • Light resin bounded fiber glass wool.
  • Nitrile foam rubber.
  • Perforated tiles.

Application of thermal insulation technology

  • Power Plants & Boiler Steam generation plants.
  • Hotel Industry & Commercial Building.
  • Petrochemical & Chemical Industry.
  • Cold Storage and dairy industry.
  • Process Equipment industry.
  • Pharmaceuticals industry.
  • Food Processing Industry.
  • Paper and pulp industry.
  • Rubber Industries.
  • Winery Industry.

SOME OF OUR Clients